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AndyS View Drop Down
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Direct Link To This Post Topic: Ditching the AFM
    Posted: 15-June-2006 at 15:04
As followers of TBMW magazine will know, they have an E30 M3 project car on which they have ditched the AFM for an Alpha N module.

Is this mod available for the M30 as I'd like to get something a bit more 21st century than the Heath Robinson mouse trap currently sitting on my engine.
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Direct Link To This Post Posted: 17-June-2006 at 23:46

Should be.

It simply replaces the air flow meter with a throttle potentiometre instead of the throttle switch plus a piggyback ecu with programmable maps.

Otherwise look at www.splitsec.com who do a simpler version

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Direct Link To This Post Posted: 20-June-2006 at 13:05

Thats come down in price. around 400 or so. WOuld be around 550 delivered with taxes etc though. Anyone had this? make much difference?

I need 2! one for the 635, and one for the 335!

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Direct Link To This Post Posted: 20-June-2006 at 17:39
Splitsec unit is supposed to make 20bhp which seems a lot. The AFM may not be the perfect engineering solution but it's not that bad.

A reconditioned AFM from Bosch is around £110, a new one from the dealer is £300ish.

Who makes/supplies the Alpha N unit & how much is it?

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Direct Link To This Post Posted: 20-June-2006 at 20:20

So, this combined with air filter, and the 6 throttle bodies, you are approaching m635 territory prior to any head work.

looking at this: -

288 degree piper cam, head skimmed, ported polished, larger valves,

maf conversion,

tubular manifold, and full exhaust system,

6 throttle bodies,

k&n panel filter,

chip.

all this should see 300bhp from the m30 right? I am thinking that 280+ was seen without the chip, and the more agressive cam/ porting and polishing and maf, so the extra 20bhp shouldn't be that hard to come by?

 

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Direct Link To This Post Posted: 20-June-2006 at 22:57

300 bhp, M30

No chance, unless you are at 8000 rpm.

Splitsec may give 20 bhp on an M635 but on an 12v 3.5 I doubt it.  You just can't get the air in with the singl evale set up.

Air flow meter from bosch is 263 plus vat at discount of 40%, stealers quote 440 plus vat

Splitsec gives some tuneability which should create a good driving machine.  Alpha N is the way to go though.  May need to import from Maxx Alpha N in germany though.  1500 plus taxes plus set up (500) on rolling road if you fit it yourself.

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Direct Link To This Post Posted: 20-June-2006 at 23:06

single evale. exhaust valve?

could be right, i shall find out without some of these mods, and if i'm getting close see if it can be done. does the 24v make a huge difference over maximum sized 12v? would be awesome to go that far, but again, you are probably right. i bet i can get near 280 though.

time will tell.

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Direct Link To This Post Posted: 20-June-2006 at 23:13
I looked into omex a while back as well, seemed cheaper and easier to setup than alpha. also have a few friends running it, but not on bm's. particularly considered it when i was going to turbo as well, but have since dropped the scale of the project back somewhat.
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Direct Link To This Post Posted: 21-June-2006 at 10:09
This isn't a '90s rice rocket we're talking about, it's a 1968 lump which  has alway put out around 65bhp per litre at best. It got it's power from capacity.

Bear in mind Alpina only got 245bhp & later, 260bhp from the 12 valve M30 & that included head, cam, exhaust & rechip. Any more would require a really hairy cam that would make street use a pain. The Group A race cars were only putting out 285bhp.

If you want 280bhp+ in a Six you have 3 options (in order of ease),

  1. buy an M635
  2. fit a supercharger or turbo
  3. put a bigger engine in
Apart from the obvious M60/M62 V8 and the M70 V12, lots of Yank V8's will fit & don't weigh any more. See the Roadfly E24 forum for details.
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Direct Link To This Post Posted: 21-June-2006 at 10:14
Originally posted by ian M635UK ian M635UK wrote:

Air flow meter from bosch is 263 plus vat at discount of 40%, stealers quote 440 plus vat



My specialist, Jon Morgan of Prestige German Cars tells me Bosch do recon units for around the £110 mark & they're the only recon ones to get.

I haven't got an exact price yet.
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Direct Link To This Post Posted: 21-June-2006 at 10:18
I think with the m30 we maybe just barking up the wrong tree anyway, its the torque this engine has, that makes up for the bhp lack, much like the 328i e36. i still think i can get it near the 300 mark, if im off, its an expensive giggle and i tried, and still haave a fast car, if i am, then alot of people are wrong........
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Direct Link To This Post Posted: 21-June-2006 at 10:33

my post should say single valve i.e. 1 inlet and one exhaust per cylinder.

Limiting factor on the M88 (M635) engine is throttle body/plate size which runs at 46mm for each cylinder.  This would strangle the engine to around 320-330 bhp without porting the head and throttle bodies.  It is possible to fit 48 or even 50mm throttle bodies but this would only be of real benifit for high rpm applications. 

So comparing an m88 engine to the 12v m30 engine you need to consider inlet valve size and flow capability.  This is where having the single inlet valve per cylinder becomes restrictive.  You would probably need to go to max inlet valve size and some serious head porting plus high rpm to get anywhere near 300 bhp.

I think the M88 has 2 * 35mm inlet valves as standard exhaust are 27mm.  Work out the area that the inlet valve gives and compare to the area of the single valve in your 12v motor as a starting point.

 

 

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Direct Link To This Post Posted: 21-June-2006 at 10:50

Thanks for that ian. The 635 engine will get "hand me downs" from the 335i, but the 335i gets the full treatment being my primary project. Compression on the m30 can be increased alot, given its low standard form. The head i had done, has been done very well, by someone who primarily is a mini specialist. i will measure the valve sizes, but there is no way at all that larger valves could be fitted. looking at the chambers there is simply no more room. Porting is very good, and without going into reliability issues, the wall is as thin as i would take it without having to worry all the time.

With the 335i, i intend to get the rev limit to 7500, or 8000 anyway. with the 6, i'll just raise it to 6500 given the standard clutch, rockers etc.

Cost wise yes, i am approcahing an m3 engine anyway (evo), but will still have the reliability, cheapish parts, no vanos, and be able to install myself as i cannot be dealing with new vs old wiring looms.

to make full use omex engine management does seem the way to go, but to start with, im just bolting in a standard m30 engine to havesome fun with. that way i can get used to the brakin and handling without the power, and give the six a holiday for rust treatment, and a suspension overhaul.

 

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Direct Link To This Post Posted: 21-June-2006 at 12:59

Some group A CSL running the 3.5 and the Schnitzer 635 were running as much as 350bhp from the M30 engine. The problem was that the power was like an on off switch. The M30 does not do high revs. Mark Mclennan has a racing 635 with an almost group A engine running something in the region of 285 - 310bhp running 3 webber 45 carbs and it only revs to 7k, but does not like it much. To maintain reliability he has to keep changing the head bolts as they stretch when doing high revs for long and the engine then starts to suffer from engine starvation.

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Direct Link To This Post Posted: 21-June-2006 at 14:31
What head bolts is he using? apparently the bmw ones arn't much crop beyond normal tuning.
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Direct Link To This Post Posted: 21-June-2006 at 16:27
Originally posted by Check it out! Check it out! wrote:

With the 335i, i intend to get the rev limit to 7500, or 8000 anyway. with the 6, i'll just raise it to 6500 given the standard clutch, rockers etc.



I don't know what you're smoking but it must be illegal!

As stated, the Alpina & Schnitzer Group A cars had 285bhp at 6000rpm. Why do you think that is?

What makes you think you can do better than Alpina or Schnitzer?

You've been reading too many Max Powers & Performance BMW mags. You need to get a grip on reality.

If you want a 300bhp screamer dump the M30 & get a Supra engine or whatever but these plans just aren't gonna fly.

BTW: By the time the CSL's got to 350bhp they were using 24-valve heads not standard M30 heads.

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Direct Link To This Post Posted: 21-June-2006 at 20:58
if i had pelnty of cash i would just go for 5.0 V12,
apparantly its a better fit than the bmw V8's and if its
good enough for the supercar boys!

how much is a battered 750? its probably less than
building a race spec M30

food for thought!
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Direct Link To This Post Posted: 21-June-2006 at 21:40
Well they can certainly shift an 8-series pretty smartly.

There's this one:-



Certainly get around the 300bhp issue! Not really a daily bash-about though.


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Direct Link To This Post Posted: 21-June-2006 at 21:59

lol. its a plan. i never "planned" to learn to weld, and fit genuine saloon m3 wings to the convertible, but did.

I intend to ge the whole lump on the m30 overhauled, lightened and balanced. Im not in competition with alpina, or schnitzer. its just what i think, and its a project, i don't expect it to go to plan, but follow it roughly and get me somewhere near the 300 mark. I could fit a v12, indeed i considered it, but for 2000 reasons for and 2000 against i went with the m30. How i far i will get is anybodys guess. what i do know is that it will be about as far as a street engine can go.

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Direct Link To This Post Posted: 25-June-2006 at 18:01

Originally posted by AndyS AndyS wrote:

As followers of TBMW magazine will know, they have an E30 M3 project car on which they have ditched the AFM for an Alpha N module.

Is this mod available for the M30 as I'd like to get something a bit more 21st century than the Heath Robinson mouse trap currently sitting on my engine.

 

Getting back to the thread title.

Just received info regarding MAF sensor my M30/M88 engine.  These guys are well in to 745i Turbos but have recently developed a MAP sensor which replaces the pathetic flap arrangement.

Interestingly they can provide piggy back ecu's for both fuel map AND ignition.  I am seriously tempted as the the splitsec only does fuel map.  Going for the alpha N will cost 1500 this set up cost 650

http://scottiesharpe.com/store/

Ian



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