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E39 and Rust

Printed From: Bavarian-Board.co.uk - BMW Owners Discussion Forum
Category: Technical & Model Specific Forums
Forum Name: BMW 5 Series
Forum Discription: This forum will deal with any issues on the BMW 5 Series (E12, E28, E34, E39, E60 & E61)
URL: http://www.bavarian-board.co.uk/forum_posts.asp?TID=33664
Printed Date: 09-May-2024 at 02:12


Topic: E39 and Rust
Posted By: Exharper
Subject: E39 and Rust
Date Posted: 05-October-2006 at 17:55

My e39 is a 1997 model and it has started rusting in certain places. I have seen loads of older e39 cars that look in better condtion than mine.

There is rust starting (bubbling the paintwork) on the brow of the bonnet where the headlights are and on the back tailgate were the top of the rear bumper buts up to the boot lock catch.

Just woundered if my car has not been looked after properly by its previous owners and who else (or admits) has rust on the 5. Cheers



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.



Replies:
Posted By: Nick
Date Posted: 05-October-2006 at 18:49
I have yet to see a rusty E39 that has original panels and paint. Are there any signs of repaired bodywork on your car?

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Posted By: Mick525i
Date Posted: 05-October-2006 at 19:56

My money is on a bad repair. Only ever seen one rust after bad painting...

Mick



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Cheers
Mick

BMW E21 318 1980
BMW E39 525i 2002 MTech
VW Golf Gti 2003


Posted By: Exharper
Date Posted: 05-October-2006 at 20:38

there does not seam to be any evidence of any crap repair work. As far as i know on checking when i bought it it had not been in any accidents either.

The rust is coming from to bolt holes just under the bottom ocking catch, so its not to do with spray jobs that might have been done i dont think. When it was new it lived up North near the coast...would this expalin anything?



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: jamie (e39)528i
Date Posted: 05-October-2006 at 20:44
Originally posted by Exharper Exharper wrote:

The rust is coming from to bolt holes just under the bottom ocking catch, so its not to do with spray jobs that might have been done i dont think. When it was new it lived up North near the coast...would this expalin anything?

Any car that has lived near the sea can rust quicker because of the salt in the air.Unusual on a E39 though.

I have the tiniest bit of rust on the L/H side wheel arch on my E39 where the previous owner had mud flaps fitted but nowhere else.(you will have me looking now!)

I removed them along with lots of dried mud and leaves!

I personally haven't seen any rusty E39's.(yet)

Maybe the salty air is to blame?



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Posted By: Exharper
Date Posted: 05-October-2006 at 20:50

I supposed it "Technically" classed as rust yet as the paint has not peeled off. Currently it is just under the paint and is bubbling the paint. its spreading really quick though.

But is all it takes is a quick once over with with a pressure washer, when the car has been to bmw for a service and it will get blown off!!!!somebody else out there must be part of the rusty e39 brigade.....



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Andrew Rolland
Date Posted: 06-October-2006 at 08:18

Mine has one spot of rust between the top of the bumper and the panel under the boot strike plate is.

The only reason it is rusting there is because it is a water trap.  A small chip or scratch lying in a water trap will rust.

I have seen a chipped (from stones that is and not chav go faster chipped) E39 which looked really scruffy as it was starting to rust on all the panels below the black plastic door trim.  It was same age as mine a 98 on a 'S' plate.

Andrew



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Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
'03 53 E60 545i SE Auto (Stolen)
'98 S E39 523i SE Auto


Posted By: kbannon
Date Posted: 06-October-2006 at 08:53
Mine is bubbling a bit inside the petrol flap area - again another water trap. Dunno why a drain was never included in the design!

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Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual


Posted By: flyingalexf68
Date Posted: 06-October-2006 at 08:58

Originally posted by kbannon kbannon wrote:

Mine is bubbling a bit inside the petrol flap area - again another water trap. Dunno why a drain was never included in the design!

Thats a really annoying bit when washing the car as well, especially on a deisel. If they made the car too good nobody would buy a new one would they?



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1995 e36 3.0 M3 Coupe, Daytona Violet, AP Racing BBK, CCFL Angel Eyes, M3 Spoiler, M-Tec 3 Steering Wheel.   
2000 530d Steptronic, Poverty Spec, 18" Alloys.


Posted By: 523 iAN
Date Posted: 06-October-2006 at 10:33

i'd think if it's bubbling under the paint then it's been painted in they area's (after market) usualy these signs mean trapped air within any filler that has been used to repair damage, can you squeeze the bubbles? if so and water apeard from them  (and the bubbles are unbroken before you press them) then i'd defo say it's had a repair and filler has been used. 

 

like others have said, apart from stone chip's ive never seen a rusty E39 either



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2003-530i SE


Posted By: kbannon
Date Posted: 06-October-2006 at 10:53
Mine hasn't been repaired!

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Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual


Posted By: BMW328i
Date Posted: 06-October-2006 at 11:11

my old e39 was starting to develop some around the tailgate area as you mentioned.

to be fair i think this is a common e39 flaw. i have seen others on the road

the salty climate its been living in probably hasnt helped. just your luck with buying used motors im afraid.

sometimes these things come back to bite us later on. happens to th best of us im sure

good luck



Posted By: Peter Fenwick
Date Posted: 06-October-2006 at 12:08

When I got some untidey paintwork sorted out on my E39 the bloke who owned the body shop said that he had seen plenty of e39s that were starting to go around the back arches, boot, petrol cap area. He also said that this was not just on cars with poor accident repair.

When I got my E36 there were lot of people who said that they only rusted if they had not been repaired properly after an accident. However this has been shown over the years not to be true.



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Entering an age of Austerity and now driving a Focus Diesel.


Posted By: Exharper
Date Posted: 07-October-2006 at 20:51

K Bannon thats exactley where mine is rusting, it developed only about 6 months ago and now you notice it more thasn ever.

Im not sure what to do about it, weather to just let it go and get rid of it or pay the money out to get it resprayed, but i dont want the paint work to look to new against the rest. Ill post some pictures of "the dreaded rust" to show you all what it looks like and where it is.

Is there anything i can do to stop it spreading even further?



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Peter Fenwick
Date Posted: 08-October-2006 at 17:27
The only way to prevent rust spreading is to remove it completely. So rub down the paintwork, grind the rust out and repaint. It can be an absolute nightmare to do though and many body shops wince at the sight of rust.

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Entering an age of Austerity and now driving a Focus Diesel.


Posted By: Exharper
Date Posted: 08-October-2006 at 18:10

hi there

just tried to upload some pics of my rust but my pics are to big and dont no how to reduce the size (file size), or is there another way of getting them on here...any ideas

cheers



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: kbannon
Date Posted: 08-October-2006 at 21:04
email them to me - bmw@kbannon.com

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Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual


Posted By: Andyboy
Date Posted: 08-October-2006 at 22:08
Sadly, anything made from mild steel will rust. E39's
are very good but the Touring tailgates can rust
around the catch area.

It could be much, much worse. If you had a 1997
Mercedes E Class you'd be fitting new front wings
and welding on new rear arches by now. By far the
worst rust bucket built in the last 10 years.


Posted By: Exharper
Date Posted: 08-October-2006 at 22:15
I have asked KBannon to post some pics for me of the rust spots. I agree i have seen cars that are about 2 years old that have rust, mainly on the tailgate. The worst thing with an e39 and other prestige cars you tend to notice it more!!!!, or its because you notice its there!!!!

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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: kbannon
Date Posted: 08-October-2006 at 22:16





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Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual


Posted By: Exharper
Date Posted: 08-October-2006 at 23:00


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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Rhys
Date Posted: 08-October-2006 at 23:12
Something to look out for when I look for one.. Can't have everything I guess..

Oh by the way, your signiture says...

Quote Beemer dan 523i se 1997 (143K) Canyon rot red, auto.


Wasn't this a clue to your present problem?


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V reg Rustbucket Merc C220 Cdi estate
J Reg Saab 900i 16v
'63 Ford Anglia 105e deluxe
R reg Honda PC50 moped..

No BMW as yet...


Posted By: Exharper
Date Posted: 08-October-2006 at 23:21

ha ha ha ha, very well spoted, never would have put 2 and 2 together. My car has not started rotting yet "hopefully". Thats the next stage i presume.. i should have wrote it in german......



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: brybusa
Date Posted: 09-October-2006 at 16:22
That looks pretty bad...my friends "P" plate E39 is rusting on the boot around the boot lock area...its not had any accident damage to it but it has done 230K...


Posted By: Exharper
Date Posted: 09-October-2006 at 18:31

Hi all

if you look at the close up there are some round plastic plugs hiding in between the bumper and were the rust is, i assume all of them have got them. I guess thbis is where the air and damp is getting in. Also on the bonnet underneth the lip were the rust bubbles are, the bead were the metal is rolled back underneth has split.

I guess this is just bad look and i will have to get a spray shop to do the bonnet and the boot end. What should i expect to pay for a sprayed bonnet? has anyone had it done?



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Andyboy
Date Posted: 09-October-2006 at 22:26
Reckon about £150 a panel. That's almost definitely
had a spank and repair for the bonnet to do that. The
rust has come from the inside and around the edge
and I've never seen an E39 do that.


Posted By: Exharper
Date Posted: 09-October-2006 at 22:41

Hi andy

Something is going on a i aint seen any other e9 like it or anytrhing as bad, and i do look after my car, not religioiusly but i like to keep it looking good. £150 notes......ummmmmm....ummmmmmmm



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Peter Fenwick
Date Posted: 10-October-2006 at 08:10

Wow, that does look bad.

The bonnet could just be down to untreated stone chips. Surely you would be able to tell if it had been damaged and repaired quite easily?

If I was you I'd rub it down and remove all the rust yourself before you get it repainted. that way you will know it has been done properly.



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Entering an age of Austerity and now driving a Focus Diesel.


Posted By: Nick
Date Posted: 10-October-2006 at 08:39
I would be looking at painting up a good second hand bonnet on that one.. the rust will come back one day no matter how well the shop tries to fix it.

The back panel is more labour intensive and may well have to remain in place and be repaired to be cost effective.
Have you removed the rear bumper to see the full extent of the rust?

Have you considered what it would cost you to swap for a similar car in good order.. I am sure you could get it fixed up and looking sweet for much less.

It may be not as important theses days but.. a couple of decades ago you would never have bought a car from the seaside.. I am sure the salty air has accelerated the decay.



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Posted By: Exharper
Date Posted: 10-October-2006 at 12:19

I would like to remove the bumper so i can have a look at it, i put a post on last week RE: removing the rear bumper but no one apperaed to know how to do it or how easy/hard it was to remove the bumper. I need a rear bumper anyway so was looking to get it sprayed up with the bonnet and the rust spots on the back.

I think it would be cheaper to get it fixed up i would say, though i could get something less milege,but i like a car that has never failed its MOT



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: BeemaBoy
Date Posted: 10-October-2006 at 13:45

You know, just looking at those photos again...

It looks like the car has a bad skin infection or something ...

Careful everyone, it may be catchy... Keep you BM isolated at home in bed until it all clears up...



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87 E30 320I
95 E34 525I Auto, Executive Package, Arctic Silver
98 E38 740I Steptronic, Silver


Posted By: Exharper
Date Posted: 10-October-2006 at 18:57

I think my car maybe slowely heading for a permanent quaranteen area " the scrap Yard" (well breakers)!!!!!! Ive had about Enough of it really, it gives me so much stress!!!!!

Anybody want a slightly modified bonnet, will be supplied complete with the dreaded DISEASE!!!



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Nick
Date Posted: 10-October-2006 at 19:23
the bumpers are easy to remove at home, no special tools needed, just a socket set.
Look at this link.. http://www.bmwtips.com/tipsntricks/Bumper/Bumper.htm - E39 rear bumper

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Posted By: Exharper
Date Posted: 10-October-2006 at 19:40
cheers, thats very usefull.

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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: jamie (e39)528i
Date Posted: 10-October-2006 at 20:37

Exharper,that rust does look quite bad,but if you say the car is otherwise mechanicaly sound then i would be tempted to get it sorted and keep the car.

Better the devil you know i say.

 



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Posted By: Stone-IslandV8
Date Posted: 10-October-2006 at 20:51
Coming in bit late on this one, sorry.......mines definately got it.......front wheel arch on side, back wheel arch on the lip and rear quarter along where it joins the bumper.

Moving back to a 3 methinks....p'ex deal I reckon too!


Posted By: jamie (e39)528i
Date Posted: 10-October-2006 at 20:54

Originally posted by Stone-IslandV8 Stone-IslandV8 wrote:

Coming in bit late on this one, sorry.......mines definately got it.......front wheel arch on side, back wheel arch on the lip and rear quarter along where it joins the bumper.

Moving back to a 3 methinks....p'ex deal I reckon too!
You haven't had your E39 long either?

What year/mileage is your E39?

Maybe need to keep a closer eye on mine?

Maybe it is a mileage issue rather than an age problem?

 



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Posted By: Stone-IslandV8
Date Posted: 10-October-2006 at 20:58
had a few tiny bubbles on my old 1999 520 with 135k on clock, these are on a 1998 535 with 123k on clock...only had it 7 months....going to go back to 3s if theres one around with decent mileage.

Can get the front done for £250 but with no guarantee cos of rust...plus got running problems, not had lot of fun with my 5s.


Posted By: jamie (e39)528i
Date Posted: 10-October-2006 at 21:03

Originally posted by Stone-IslandV8 Stone-IslandV8 wrote:

had a few tiny bubbles on my old 1999 520 with 135k on clock, these are on a 1998 535 with 123k on clock...only had it 7 months....going to go back to 3s if theres one around with decent mileage.

Can get the front done for £250 but with no guarantee cos of rust...plus got running problems, not had lot of fun with my 5s.
Oh dear,doesn't sound too good,sorry to hear of your running prob's

Neither of your cars are that high mileage really.

Mine is currently on 134,000 and i will be giving it a clean tomorrow and inspecting it very closely!!!

 



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Posted By: Exharper
Date Posted: 10-October-2006 at 21:14

sorry guys didnt mean to start you all on a wide scale rust inspection day this weekend. Hope you sleep ok tonite!!!

My rust started on 130K and when it starts it spreads like Cow s--t on a grass field. (from experience)

I dont have rust anywee else though, the wings are spot on, just keep an eye out for the plastic lugs hidden underneath the boot slam panel and the bumper. You can see them if you look closely!!!! hope there is an antidote!!!



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: jamie (e39)528i
Date Posted: 10-October-2006 at 21:17
Originally posted by Exharper Exharper wrote:

sorry guys didnt mean to start you all on a wide scale rust inspection day this weekend. Hope you sleep ok tonite!!!

My rust started on 130K and when it starts it spreads like Cow s--t on a grass field. (from experience)

I dont have rust anywee else though, the wings are spot on, just keep an eye out for the plastic lugs hidden underneath the boot slam panel and the bumper. You can see them if you look closely!!!! hope there is an antidote!!!

Yes it's all your fault,been out there with a torch looking in the dark

Was going to wash the car tomorrow anyway,but will be having a close look at the same time.

 



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Posted By: Exharper
Date Posted: 10-October-2006 at 21:26

hope all is good mate, dont look to hard though!!!!!!!!!!

Anybody following this thread coming to doncaster on the 22nd of October?



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Nick
Date Posted: 10-October-2006 at 22:07
Whats happening in Doncaster?

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Posted By: Exharper
Date Posted: 10-October-2006 at 22:35

its the indoor bmw show of the year apparantly. I was meant to say donnington actually. der. sorry been in doncaster alot over the last few days.... look on BMW related events under bimmer fest!!!

"""""the indoor bmw show of the year.

classic and modern bmws. modified cars.  trade stands.  show cars.  autojumble.   tuner cars.   cars for sale.  race cars.

tickets £8.00 in advance (£10.00 on day) from club office 01225 709009."""""""

hope to see you there.

 



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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: Nick
Date Posted: 10-October-2006 at 23:25
shame its not in Donny.. it would have been handy

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Posted By: bm24v
Date Posted: 12-October-2006 at 10:45
Originally posted by Mick525i Mick525i wrote:

My money is on a bad repair. Only ever seen one rust after bad painting...

Mick

 

Or a bad stone chop that get's left and before you know it, it's a bubble and that's that..



Posted By: Peter Fenwick
Date Posted: 12-October-2006 at 11:03
Originally posted by bm24v bm24v wrote:

Originally posted by Mick525i Mick525i wrote:

My money is on a bad repair. Only ever seen one rust after bad painting...

Mick

 

Or a bad stone chop that get's left and before you know it, it's a bubble and that's that..

I just don't buy that these cars only rust afer a bad repair or even a stone chip. I hate to say it but BMWs rust.



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Entering an age of Austerity and now driving a Focus Diesel.


Posted By: stephenperry
Date Posted: 12-October-2006 at 13:12
i agree, the e36 3-series rear arches have a propensity for tinworm!

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    2007 Ford Mondeo 2.0 TDCI Titanium X Auto

    1983 Ford Sierra XR4i
    2000 Alpina B10 3.3 #118
    1999 BMW 323Ci
    1995 BMW 318i SE
    1994 Vauxhall Omega 2.0 GLS
    1995 Ford Mondeo 1.8 LX
    1990 Honda Concerto 1.6 EX
    1986 Ford Orion 1.6 GL
    1989 Ford Fiesta 1.1 Firefly


Posted By: bm24v
Date Posted: 12-October-2006 at 19:03

Originally posted by Peter Fenwick Peter Fenwick wrote:

 I hate to say it but BMWs rust.

Of course they do....after all there only tin (not metal like car's from yesteryear)..



Posted By: PaulS
Date Posted: 12-October-2006 at 19:40

Originally posted by Nick Nick wrote:

shame its not in Donny.. it would have been handy

It is in Donny - I think he thought it was in Doncaster rather than at Donington Park

Paul



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95 E34 530i V8 Auto Maldives Blue


Posted By: Exharper
Date Posted: 13-October-2006 at 10:09
a bit of confussion i think. Its DONNINGTON PARK.

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Beemer dan 523i SE 1997 (184K) Canyon Rot Red, auto. 330 CI Msport Convertible, blue 51K.


Posted By: PaulS
Date Posted: 13-October-2006 at 18:23

Or as the pits(simon) would say - With one N mate

Paul



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95 E34 530i V8 Auto Maldives Blue



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