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M3AG View Drop Down
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Direct Link To This Post Topic: barke wear inicator
    Posted: 18-October-2002 at 14:04

We have an E30 306i touring (92 vintage) and regardless of having new discs/pads/fluid and sensors recently fitted, in wet weather we get the brake warning light coming on. It stays solid red, and doesn't extinguish. We have checked as much as we can think of, re-installed the sensor/wire/pads etc, but the result is the same?

Anybody have any ideas?

Cheers

AG

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Direct Link To This Post Posted: 18-October-2002 at 14:14

I have a similar problem, the source of which I am unsure. However, as I am aware of how much is left on my pads, I don't need it and subsequently when replacing the SI board in the instrument cluster I removed the bulb for the brake light sensor.
Killian

Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual
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Direct Link To This Post Posted: 18-October-2002 at 16:11

hat's going to have to be my solution, bulb removal, it's really strange, we've done electrical tests on it, but to no avail!

Cheers Killian

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Direct Link To This Post Posted: 18-October-2002 at 16:43
Quote: Originally posted by M3AG on 18-October-2002

We have an E30 306i touring (92 vintage) and regardless of having new discs/pads/fluid and sensors recently fitted, in wet weather we get the brake warning light coming on. It stays solid red, and doesn't extinguish. We have checked as much as we can think of, re-installed the sensor/wire/pads etc, but the result is the same?

Anybody have any ideas?

Cheers

AG


By reading your post this only occurs in wet weather correct ,, im  thinking the rain is somehow getting into the circuit and affecting it somehow ,  check all the conections under the all wheel arches , and also any damaged cables near that area ,
2002 320d tourer
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Direct Link To This Post Posted: 18-October-2002 at 22:18
oops -  in my rush to read the post quickly (high internet costs in Ireland! ) I didn't read that!
Killian
Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
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Direct Link To This Post Posted: 20-October-2002 at 14:17
same here, on my 88 E30, even after installling new brake pads, and new sensors, I still get the same red light, and its on my nerves.
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Direct Link To This Post Posted: 21-October-2002 at 11:47

It now does it all the time, so I'll have to resort to removing the bulb, and rely on my inspections of the brakes at service intervals.

Cheers guys, nice to see it's a more or less common problem.

 

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Nick View Drop Down
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Direct Link To This Post Posted: 21-October-2002 at 20:48

It's a common fault... if it gets on your nerves, just unhitch and unplug the rubber connection on the front strut....easy... and while you are down there ponder as to why they only put the sensor to one wheel !!

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Direct Link To This Post Posted: 22-October-2002 at 09:52

Nick,

Is that under neath the strut (i.e. in the wheel arch) or under the bonnet.

I'll look later

Cheers

AG

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Direct Link To This Post Posted: 22-October-2002 at 14:38

Nick
are you sure that unplugging the sensor stops the light coming on? That would just break the circuit - same as if the pads wore down and therefore the light comes on. I believe some cars (USA?) have a sensor on the right rear side.

M3AG
The sensor plugs into a brake pad on the left front caliper, its wires come through the wheelarch and are clipped onto the shock. The main wire (coming from the ECU/Dash (?)) joins the wires from the pad somewhere near the caliper. If you remove your wheel you should see what we mean.

Current: 2009 E60 520d "Sport" tractor
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Direct Link To This Post Posted: 23-October-2002 at 07:52

I have a similar problem with BRAKE WEAR SENSOR on my 316i, but it seems to come on (and off) with bumps in the road!

Opinion points to the TRANSISTOR on the SI board.

Apparently a transistor is needed so the electronics can distinguish between the various states of (a) being connected to a pad with material left on it; (b) not being connected (eg wire failure, disconnection etc); (c) being connected to a worn pad (shorting?).

In THEORY, a simple electronics job (??)

Further, on my 325i, the light doesn't come on when the ignition is switched on (CHECK Mode) but does briefly while cranking the engine, goes out when engine starts.

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Direct Link To This Post Posted: 23-October-2002 at 09:10

Ours used to come and go when driving over bumps, now illuminates all the time!

It only started after we had new pads etc (the dash light telling us they were due) before that it never showed.

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Direct Link To This Post Posted: 23-October-2002 at 18:11

Alan, we are talking E30 here... 'smart' transistors indeed!

The sensor in the pad completes the circuit when it wears down enough to allow the exposed contact to touch the metal brake disc..

thats why it sometimes flashes on over bumps, there is a momentary circuit, usually with old sensors that have crumbled away allowing contact.

Moisture can also be an issue, in the sensor itself or in the rubber connector that should be in it's little holder on just above the caliper.. but is usually just dangling loose.

The si board has many gremlins of its own, usually warning you of failiures via the check panel lights.... pay no attention to this, it is just a trick!

Nick

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Direct Link To This Post Posted: 24-October-2002 at 07:35
The transistor was invented in 1947.
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Nick View Drop Down
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Direct Link To This Post Posted: 24-October-2002 at 19:01

Quite... but I don't think that any of the E30's have any electrickery that can distinguish the various faults.... it is just a simple circuit.

The 'motherboard' behind the dash is a different cookie... if your fault is in there you may be a lot better off with another one from the scrappie... unless of course you know a radio techie who will work on it as a hobby rather than as a labour charged job...

...anyhow, this is only the brake sensor we are talking about... these things are famously unreliable, esp on cars of this vintage.... just like the service lights, do not rely on them... better to look for yourself at the pads, steering on full lock...look down the hole in the back of the caliper and you will see the pads, the friction material should be at least as thick as its backing plate.

Nick

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Direct Link To This Post Posted: 31-October-2002 at 14:58
just unplug the connector, this will light the brake pad sensor light, then short the two wires together, if this doesn;t keep the light out then try the rear pad sensor on the oppersite corner. the theory of the brake disc completing the electrical circuit is incorrect as the system requires a complete circuit to put the bulb out! often when the light starts to flicker it is a broken wire in the sensor circuit, often down around the front strut legs.
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