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quarryman View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Topic: Head gasket gone, new engine needed. need advice
    Posted: 06-December-2008 at 18:21
Hey all, update to this.

Engine was replaced with an M50. It was decided that a head gasket repair might be a waste of time due to the risk of the bolts pulling when tightening the head back on.

Thanks to MBW1 for the replacement engine!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote deeko1973 Quote  Post ReplyReply Direct Link To This Post Posted: 09-November-2008 at 00:08
Hi - I've just added a new post that's related to this.. might be worth a look
if it'll save you money...

As i said in the post.. not sure of the exact details at the mo but i'll add
them as soon as i know more...

Cheers,

Derek

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Post Options Post Options   Thanks (0) Thanks(0)   Quote ice_tis Quote  Post ReplyReply Direct Link To This Post Posted: 07-November-2008 at 17:18
 head gasket cousing that problem(its the first sign that HG f***ed)as he told me.something with the presure that makes that botle cracked.(sorry about my english,im not local in ireland) this is my first car and im preaty desepointed:( i realy love that car and i dont want to sell it or something.thanks for ur help 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Posted: 07-November-2008 at 17:12
So so is the head gasket getting fixed for 600 or the coolant bottle. I would have thought 600 is a reasonable quote for the HG but i'll let the experts here comment. Might be worth you making a separate thread to get more visibility.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ice_tis Quote  Post ReplyReply Direct Link To This Post Posted: 07-November-2008 at 17:07
it`s a e46 318 2001 nothing big :) well the problem that coolant botle(tank) cracked(water leeks).i went to one garage they told me more about that.he told that it cost about 6oo euro to fix this.anyway i just wanna be sure before paying or fixing anything... thanks for the number (handshake)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Posted: 07-November-2008 at 17:01
hey, what engine is it? I haven't got mine fixed yet and have decided on an engine swap instead. The alluminium blocks aren't suitable for repair if they have overheated after the HG going (or so i've learned).

If you want a quote on repair try here:
01 453 1433.

They are the south circular road. Ring around though as they aren't the cheapest.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ice_tis Quote  Post ReplyReply Direct Link To This Post Posted: 07-November-2008 at 16:40
hi guys,does anybody knows good garages in dublin  (south if posiblle) that could fix this problem(head gasket).maybe u know where to get that fixed cheeper.thanx for help.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Posted: 02-November-2008 at 15:00
Any idea of the BHP with M52 manifold? I'm assuming it would be similar to the M52 2.5, 170bhp?

The M50 block is 17KGs heavier so would I be looking at a slower car overall?

edit:
Actually it looks like the difference is 32kg, (166kg for the M50 vs 198kg for the M52).

I would have thought that that would be a noticeable difference when driving it.


Edited by quarryman
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MBW1 Quote  Post ReplyReply Direct Link To This Post Posted: 02-November-2008 at 14:21
Originally posted by quarryman quarryman wrote:

Is carrying over the M50 inlet manifold, ECU and
loom a lot of extra work?


Yes. Modified M50 manifold and a special adaptor for the throttle body
for starters. The M50 tb does not fit the M52 inlet manifold and vice
versa.
I don't have a carbon footprint. I drive everywhere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Posted: 02-November-2008 at 14:05
Ah, so i would need the inlet manifold from the M50 to get 190bhp?

Ideally I'd like to get the best performance out of it. Is carrying over the M50 inlet manifold, ECU and loom a lot of extra work?


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Post Options Post Options   Thanks (0) Thanks(0)   Quote MBW1 Quote  Post ReplyReply Direct Link To This Post Posted: 02-November-2008 at 12:41
That's if you use the 325i inlet manifold which is another can of worms
best left unopened for now! The actual engines are identical in terms of
can profiles, head, displacement etc. To keep it simple use a bare M50
engine and fit the complete 323i M52 engine loom, ECU and manifolds.
That's just nuts and bolts and is the quickest way to get the car on the
road again.
I don't have a carbon footprint. I drive everywhere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote big pimpin Quote  Post ReplyReply Direct Link To This Post Posted: 02-November-2008 at 10:01
....And the M50 has 190 odd BHP compared to the 170 of the M52.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MBW1 Quote  Post ReplyReply Direct Link To This Post Posted: 01-November-2008 at 20:00
PM replied to (comprehensively!)

I wouldn't even consider helicoiling an M52 block. For every success story
there are ten failures and the problem is, the head can lift and pull the
helicoils with it. BMW dealers use Timeserts which are better but are
ultimately a bodge because the loading stresses of stretch bolts are
immense.

I saw a 728i once that had the head gasket done by a main dealer and the
head gasket went again. They did the job and added three timeserts and
it lasted less than a month before it pulled the threads again. There was
quite a battle before the dealer held their hands up and replaced the
short engine with one of the 'campaign' short engines that BMW were
supplying cheap (around £800) when the Nikasil thing was going on.

One more thing: (honest)

There is no such thing as an Alusil M52. Engines up to @Feb 1998 were
Nikasil which is a silicon nickel bore coating. After that they used steel
liners pressed into the block which itself is a can of worms because on
engines with the 84mm bore (2.5 and 2.8) the alloy can - and does - sink
between the liners causing gasket failure. The block is scrap when this
happens. 2 Litre engines have an extra 4mm of alloy between the liners
and they don't seem to suffer.
Alusil was used on the later 3.5/4.4 V8 and V12 engines and is a special
alloy that has no bore coating and no liners.
I don't have a carbon footprint. I drive everywhere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MBW1 Quote  Post ReplyReply Direct Link To This Post Posted: 01-November-2008 at 16:30
I have a very good engine here - an iron block 2.5 Single Vanos with
112'000 miles.
This is the old M50 325i engine which was an iron block verion of the
later 323i. These will fit straight in once the manifolds and engine loom
are swapped over. They are a vastly better engine, no Nikasil, no shifting
steel liners and no head bolts pulling out. Same capacity and same
cylinder head. The only difference is the material used for the block.

You can have this engine for £250 but you'll need to sort out a courier to
collect it from the UK.

Certainly beats £1000. That's just ridiculous for an old BMW engine.
I don't have a carbon footprint. I drive everywhere.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote big pimpin Quote  Post ReplyReply Direct Link To This Post Posted: 30-October-2008 at 19:56
mmmm, was thinkin about this on the way home on the train....maybe a day
would be a better estimate for me fitting and getting the motor running.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote big pimpin Quote  Post ReplyReply Direct Link To This Post Posted: 30-October-2008 at 15:42

Agreed !

Sticking in a complete M50/Loom/ECU MUST be less labour that removing, stripping, rebuilding and refitting the one you have.

I'm not a qualified mechanic and I'm estimating it will take me a few hours to fit my M50 to the 328i Touring and get it running. As Ben says on the loom there are 3 cables that attach to the car plus a few plugs.



Edited by big pimpin
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Post Options Post Options   Thanks (0) Thanks(0)   Quote m3Cecotto Quote  Post ReplyReply Direct Link To This Post Posted: 30-October-2008 at 15:39
The block isn't scrap.  They can be fixed.

The problem is that if the engine has been roasted, I believe that the chemical composition of the alloy that the block is made from alters to the extent that the new head bolts will not tighten to the required torque settings. Effectively the alloy softens and the threads strip. It's a 'feature' of the block, not the head, but folklore certainly has it that an overheated alloy block BMW (6 or 8 cylinder) is scrap. However, fortunately, like most urban myths, there's only a degree of truth in it.

The repair involves a machine shop inserting double helicoil thread inserts in the block. This work cost me around £125 if I remember correctly. Thereafter a head skim, pressure test and reassembly and your engine should be OK. Mine went at 210000 miles and it's now at 230000 with no problems.

If your engine has been overheated badly then don't even try to reassemble it without having done the helicoil inserts. You'll think everything's OK right up until you try to give the head bolts a final tightening and some of them'll just spin. Then it's start again time and you're paying your mechanic twice AND having to do the helicoils.

I reckon you should be able to get this done for under £1000. You'll need to work out why it was overheating though - I'd suggest thermostat housing, water pump, viscous and radiator in that order - because the likelihood is that the head gasket went because it was overheating, not that it was overheating because the head gasket was gone.
Hope this helps.



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben O Brien Quote  Post ReplyReply Direct Link To This Post Posted: 30-October-2008 at 15:15
It takes 10 minutes to change an ECU and the loom comes attached to the engine, disconnect the earths/jump starting points and plug out. Job done. Its no harder to fit an M50 and anyone that tells you that is just trying to squeeze more money out of you!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quarryman Quote  Post ReplyReply Direct Link To This Post Posted: 30-October-2008 at 15:10
The issue with the M50 is the labour costs. It would require a new loom and ECU correct?

Currently I'm trying to track down a 328 allusil block. Rarer than hen's teeth.
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