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malcolm View Drop Down
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Direct Link To This Post Topic: Annoying knock V8
    Posted: 13-April-2005 at 07:38

 Help......... 1999 E39 V8 535 72000mls.

When engine  is warm it emits slight knock from front cam cover area. Ie  oil filler cap/ cam sprocket drive area.  This is particularly audiable when on tick over waiting at traffic lights etc.  The left bank is noisier than the right. If you place end of screwdriver on cam cover, place ear to it you can hear it and also slightly "feel" it. No knock when cold. Not sure if noise goes away when higher as it is masked by other normal mechanical noises (fan etc). MAIN TIMING CHAIN TENSIONER has been replaced by specialist but NO CHANGE.

Considering mileage bit surprised there is a problem at all.!

Any ideas. ........At present the only solution appears to be to replace every thing on a try and see basis. Which is a bit hit or miss and expensive.

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Brucey View Drop Down
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Direct Link To This Post Posted: 13-April-2005 at 13:11

A very slight misfire can make the cam drive snatch slightly and make a funny noise on some engines. I don't know if your V8 is prone in this way.

 

You could diagnose a slight misfire by selectively removing plug leads, but don't run the car like this for too long as it will mess the cat up eventually.

HTH

cheers

 


~~~~~~~ Brucey   ~~~~~~
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malcolm View Drop Down
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Direct Link To This Post Posted: 13-April-2005 at 13:52

 No misfire, not lumpy, runs perfectly smooth.

Considering the area the noise eminates from, I can understand to a degree why the guy replaced the chain tensioner.

But it sounds to me too deep seated, or solid, not tinny or chainy if you know what I mean for it to be the chain itself

Are these things prone to camshaft wear, I just have an orrid feeling ts something along those lines.

One other possible factor is a change from fully synth. oil, to semi synth. I cannot be positive, but maybe the noise has got worse since  this recent change of oil type.

I suppose if you were really clever you could pin down fequency of knock relative to engine revolutions. ie does knock occur every chain sprocket or cam shaft revolution.

Nothing worse than having an undiagnosed problem with a car... Been bugging me for days

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Direct Link To This Post Posted: 13-April-2005 at 16:42
i also have 2000 535 sport 103000 miles quiet when cold but once up to temp tapping/knocking noise from front right hand side of engine ,was there before and after oil change castrol slx sounnd like its from vanos area and dissapears when engine revs over 1200 rpm completely otherwise runs fine
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Direct Link To This Post Posted: 19-April-2005 at 17:05

Might also be a rogue hydraulic tappet. I have an E34 540i V8 that came with full history. 3 months later I had a knocking noise from 1 bank of the engine that sounded like cam knock or a stuck hydraulic tappet.

I cured it by adding 2 cans of Wynn's Oil Treatment-it flows like bitumen-warming the engine up, then bouncing it off the rev limiter to raise the oil pressure enough to 'unstick' the rogue tappet. I then changed the oil after 1000 miles and everything's been fine since.

Sounds violent but it worked. Problem with hydraulic tappets is they fill with oil but, by design, only bleed out a small amount. So any crud that gets into the tappet usually stays there. Raising the engine speed increases oil pressure and can shut up a sticking tappet, only for the noise to return when the engine is idling.

I took a gamble with my 'fix' but it worked and has been fine for the past year of hard driving. I have the early non-Vanos V8 so can't comment on Vanos noises, but I imagine a faulty Vanos would affect the way the engine 'feels', as it's purpose is to alter the valve timing and give good low-rev 'grunt' with storming top-end power.

Timing chain tensioners usually rattle or clatter, but don't give a rythmic 'knock'. A steady 'knock' at the top end of an engine is usually camshaft or hydraulic tappets-this was common on the very first M40 4-cylinder 1.6 & 1.8 litre engines from 1988. The V8's have 32 hydraulic tappets, and replacing them involves removing the camshafts (2 camshafts for each bank of the V8!) whilst not losing the orientation of the cams or their timing-not a job for the faint-hearted! You can see why I added syrup to the sump then made the V8 sing it's heart out at 6500rpm :) Hope this helps.

"I was just clearing out the cylinders, Officer"
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Direct Link To This Post Posted: 20-April-2005 at 16:02
Just as an add-on, I looked at a E39 535 which had 70,000 miles or so on it, and it had a hydraulic lifter knocking its little heart out. The dealer looked me in the eye and promised me that it would go as soon as the engine warmed up properly. I agreed with him and hightailed it out of there - the reason why follows...

My father had a Mazda with a 3 litre V6 in it. It had a noisy lifter in it as well. They tried everthing to shut it up, changed the oil about a thousand times, tried different types and makes - nothing ever shut it up, although it had different volumes of noise depending on the day. Sometimes it was a ticking, sometimes you would swear a piston was loose. In the end it was never solved and the new owner is probably frustrated as hell.

screwdriver - your technique sounds novel and if it worked, I can't see you having done any long term damage.

I'd try it if it were my car, I know how annoying a knocking engine is...
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Direct Link To This Post Posted: 20-April-2005 at 16:52

 

Camshaft End Float????    Don't know if there are spacers which need adjusting or whatever but some bike engines suffer from this and they make the same type of annoying "serious" type noise.

Just an idea....

Good luck

 

 

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Direct Link To This Post Posted: 22-April-2005 at 08:30
Hi All

The knocking noise you can hear is the Vanos gear sets fitted to 9/98 build onwards cars fitted with the M62tu engine -  this noise is perfectly normal. It will only become apparent when the engine has warmed up.  I fitted a new BMW  engine to a 740i a while back, and it made the same noise as a 100,000 miler would. Only E38 &  E39 cars built after  end Aug 98 onwards will make this sound. E31 used the older M62 unit.

cheers

Phil


'01 M5
'02 MB C220 Turbosmoker
'99 323i (sold )
'89 M3 220hp with shrick 284's
'73 2002 cab   

it's an Illness ......
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malcolm View Drop Down
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Direct Link To This Post Posted: 22-April-2005 at 08:50

 Going to show my ignorance here...........

I assume the vanos unit is oil pressure "operated" similar to the timing chain tensioner, but is set by electrical impulses from the engine management system. 

Is the knock (normal or otherwise) likely  to be cured by simply replacing the vanos unit it self. Or is it going to be mechanical bits on the cam/drive that the vanos units re "times" to alter the value timing.

Put simply would screwing on  new vanos units cure  it.?

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Direct Link To This Post Posted: 22-April-2005 at 08:59
As I mentioned in my previous post, I fitted a brand new engine to a 740i and it made the same vanos noise when operated. BTW we replaced the engine because the block had cracked due to overheating. The noise would appear to be an operating characteristic of that engine, and would be something I wouldn't worry about. If you are still concerned, perhaps I could listen to the engine if you are local to me ( West London - Heathrow) and I could put your mind to rest ??

Cheers

Phil




'01 M5
'02 MB C220 Turbosmoker
'99 323i (sold )
'89 M3 220hp with shrick 284's
'73 2002 cab   

it's an Illness ......
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malcolm View Drop Down
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Direct Link To This Post Posted: 22-April-2005 at 09:04

Thanks for the offer.

We are only at Amersham so might take you up on the offer.

Many thanks

Malcolm.

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RedOctober View Drop Down
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Direct Link To This Post Posted: 22-April-2005 at 14:30

The Vanos unit is operated by oil pressure. In non-Vanos cars the cam sprocket is bolted directly to the camshaft. In Vanos cars the cam sprocket is not directly bolted to the camshaft, but to the Vanos unit, which is basically an oil-pressure operated plunger moving along a helically cut gear. As oil pressure increases, the plunger moves along this helical gear, and so it's position relative to the cam sprocket alters as the helix twists the relative postion. As the other side of the Vanos unit is bolted to the camshaft, this alters the position of the camshaft relative to the cam sprocket.

At higher revs, the camshaft timing advances, opening the inlet valves earlier for better high-rpm gas flow. At low rpm the camshaft returns to a position giving 'softer' valve advance and a smooth idle with good low-end torque. They are supposed to fail in a way that lets the engine idle smoothly, as this is the spring-loaded default rest postion of the Vanos unit. The camshaft timing only advances under the application of oil pressure, requiring the engine to be running.

The oil pressure to the Vanos unit is controlled via an electrically operated valve driven by the main engine ECU. I've heard that failed Vanos units can make a 'growling' noise, but as I've not experienced this I can't comment on your engine noise.

Inside the Vanos unit helical gears move along each other with a sliding action, so it seems a little strange that it'd make a knocking noise. Not sure if BMW would release an engine to the public if they knew it made a strange knocking noise, even on a new engine!

Then again, my V8 is the earlier M60 non-vanos unit so I can't really comment on Vanos noises. All I know is my engine top-end knock was a stuck hydraulic tappet which I cured with the method I mentioned in an earlier post. I suppose the electric solenoid valve in the Vanos unit could click or knock though. Maybe oil viscosity affects the pressure to the Vanos unit?

"I was just clearing out the cylinders, Officer"
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