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amorgan View Drop Down
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Direct Link To This Post Posted: 24-March-2004 at 15:11

cheers sterling,

not trying to sound stupid what is this alpha n system all about. Heard it mentioned on here a few times.  i take it there is no way of telling if the cams have been changed or not in my vehicle. so compared with your car the scricks on top of the 223bhp should see it past the 235 mark.

cheers

am
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Direct Link To This Post Posted: 24-March-2004 at 17:20
Jonners, no new conrods needed This is what all this specialist's don't want you to know. Also I don't know how our brother's over the pond coming up with 5 digit figures to do a 2.5 conversion. Of course if you buy everything new from all those specialists then a nice sum will leave your bank account.

here are the facts:

E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 24-March-2004 at 18:49
What might be a factor is the Bexleys dyno is different to when most of us got or cars dynoed, that the could make a bit of difference.

Those are very good numbers, but I wouldn't be surprised if it's had a intake cam in it.
Still if it's making that with stock cams then it will only get better if you went down the Schrick route.

Don't read too much into a peak bhp figure as that's all it is and doesn't really mean that muchon it's own. You could drive the same type of car with less peak power that would be quicker.
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Direct Link To This Post Posted: 24-March-2004 at 21:15

 I have a similar output in my stock 90m3 on bexleys rolling road it shows 224 bhp with standard cams. But i have since discoverd that the head has been skimmed. So it has a higher compression ratio, this meant I could not fit the schrick 276,284 cams see thread from a couple of weeks back for details.

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Direct Link To This Post Posted: 24-March-2004 at 22:29
Originally posted by amorgan amorgan wrote:

cheers sterling,

not trying to sound stupid what is this alpha n system all about. Heard it mentioned on here a few times.  i take it there is no way of telling if the cams have been changed or not in my vehicle. so compared with your car the scricks on top of the 223bhp should see it past the 235 mark.

cheers

Yes,with a pair of shricks it should put you around the 235bhp ball park.Personally I think £1200 for 10 brake is exspensive.

Cheers Jon

 Very basically,the max alpha n is a piggy back computer that allows you to remove the afm,which is the major constriction on the intake that stops our cars breathing.From what others have said it transforms the car and the gains are throughout the rev band.

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Direct Link To This Post Posted: 24-March-2004 at 22:44
Originally posted by UweM3 UweM3 wrote:

cecotto147, conversion was done using a 2.3 215bhp engine. It is giving me some trouble at the moment. I bought a used engine for the conversion and it looks like that the block is cracked. The head comes off soon.
Hopefully it will show the fault quite clear.
All you need is a set of pistons and a 2.5 crank. Rest can be used from the 2.3. I have done this together with a full rebuilt, timing chain and all that sort of stuff.
Assembled and mapped by Bexley Motorworks.
251bhp and 191lb torque. (AFM still on and stock 2.3 header and exhaust, no more cat)

as for the regrind cams. Personally I wouldn't do it.
1. Shims getting thicker (more weight for the valve springs to deal with and like mentioned you might run out of thicker shims)
2. cam needs to be re-hardened (any guarantee from the manufacturer of the cam?)


Uwe, is this with a standard head from the 215 BHP engine , no mods ?
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Direct Link To This Post Posted: 25-March-2004 at 12:14
Uwe - thanks for the drawing - excellent info.

The critical thing not shown on the drawing (or perhaps I have missed it) is the gudgeon pin to piston crown height.

But what seems to make sense from the drawing is that that that measurement IS different on the 2.5 pistons so that BMW could use the same rods for the bigger engine.

The squish 'height' is different, presumably to allow for the bigger piston to give a similar compression ratio, which means - presumably - that the combustion chamber in the Sport head is the same as the standard head??

If all these suppositions are correct the 2.5 conversion does seem very straightforward if the block will take the bigger bore. There is one point here (and you mentioning your cracked block reminded me) - on Gustave's site he says that he thinks the 2.5 block is the same as standard except for some added strengthening pads, but he doesn't seem to make much of a point about these. But if you look at the following link you can see photos of the webbing on a 2.3 block, a 2.5 block and also on a DTM block. Makes me wonder whether the extra reinforcement is essential on a bigger bore.

Even if it's the top deck that's cracked it can be caused by movemnt of the block in the crank area. Would be interested to hear where yours has cracked and whether you can establish that it happened after the conversion.
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Direct Link To This Post Posted: 25-March-2004 at 12:16
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Direct Link To This Post Posted: 25-March-2004 at 12:23
Jonners, it has definately not happend after the conversion. I don't know yet which part has failed. Could also be the head. The combustion chamber is different because of the bigger bore. But you can still use the "standard" head.
Brian, my head is slightly ported, but just to port match
all the bits surrounding and some bumps and humps smoothend. Nothing aggresive.
Jonners here is what you want to see:



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Direct Link To This Post Posted: 25-March-2004 at 12:24
and here in flesh



Edited by UweM3
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Direct Link To This Post Posted: 25-March-2004 at 12:28
this is how the 215 head looks with the 2.5 gasket.
Notice the edge from 94mm bore. I was a bit undecided
if I should machine the head to match the gasket and decided against it because of the compression I would loose. Now I know that it can be removed without loosing to much. Jags worked it out to 10.9 with the "small" combustion chamber, so it might just drop down to the 10.5 of the Sport EVO if you machine it matich to 95 bore.



Edited by UweM3
E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 25-March-2004 at 14:29

Amorgan,

As easy is it is to spend silly money tuning these engines, it is possible to do this without spending a few months salary!!

My car is a 1990 215 bhp car. and mine made a flywheel equivalent of 253 bhp on Power engineering's rolling road last October. It has a ported and polished head and matched inlet, a pair of cam's reprofiled to Schrick Spec by Kent Cams (thumbs up to those boys!!) and is fitted with some uprated valve springs and top caps. the head was skimmed too, and CR is about 11:1. 

After a dummy build, the valve to piston contact was checked with plastigauge, and found to be rather close, so some small pockets were made for the inlet valves only.

It is still 2.3 litres

The car has no cats, and a supersprint System.

The ECU has been chipped, but PE found the fuelling ok for the mods.

Hope this is the sort of thing you want to hear matey.

PM me if I can help you with more info

Regards

Weeksy

 

 

 

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Direct Link To This Post Posted: 25-March-2004 at 15:30

hi weeksy,

so you are the guy kent have done the profiles for.

Those are some good figures i am sure the other guys will agree for the mods. so instead of just cams i should be looking for some head work also. Not to know whether i have a modified inlet cam or not should i go straight to a  ported polished head?

am
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Direct Link To This Post Posted: 25-March-2004 at 15:56
Originally posted by Weeksy Weeksy wrote:

My car is a 1990 215 bhp car. and mine made a flywheel equivalent of 253 bhp on Power engineering's rolling road last October. It has a ported and polished head and matched inlet, a pair of cam's reprofiled to Schrick Spec by Kent Cams (thumbs up to those boys!!) and is fitted with some uprated valve springs and top caps. the head was skimmed too, and CR is about 11:1. 

Not wanting to start an argument or anything but that seems like a very high power figure for that work. Has anyone else had their car dynoed at PE so we can compare figures? What was the power figure before the work?

I am genuinely interested by the way, it's just because the figure is so high i'm wondering if PE's rolling road is a little optimistic?...

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Direct Link To This Post Posted: 25-March-2004 at 16:03

Amorgan,

That's me!!

Cam's aren't worth 700- odd quid for the pair, when the originals are in perfect conditioned and can be reprofiled!!

Speak to Kent Cams and ask them for the Schrick 284 276 profiles.

I believe they also have the profiles to obviously do you a pair of 284's, and if you fancy pulling the rods and pistons out at the same time as sorting your head, and going a bit silly,  then maybe the 292 'hot cam' for the inlet side- as this will definitely need valve pockets in the pistons. I wouldn't recommend this, however.

This will upset the idle and low speed torque, so be warned!! An excellent cam for the track, but not too nice for the road!! 

Definitely go for the head, let me know if you need a contact, as we aren't far away from each other at all! Take the cams out, and pop them down to Kent Cams, and ask them to check the profile, then you will know where you stand on the cam front

Regards

Weeksy

   

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Direct Link To This Post Posted: 25-March-2004 at 16:23
don't polish the ports to much. Weeksy just to be nosy,
what kind plastic gage have you used to measure the piston to valve clearance. And how much have you set it to if you don't mind me asking.
E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 25-March-2004 at 16:45
So how much is a crank and pistons from BMW?????????
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Direct Link To This Post Posted: 25-March-2004 at 17:02
Originally posted by Darran Darran wrote:

Originally posted by Weeksy Weeksy wrote:



Not wanting to start an argument or anything but that seems like a very high power figure for that work. Has anyone else had their car dynoed at PE so we can compare figures? What was the power figure before the work?


I am genuinely interested by the way, it's just because the figure is so high i'm wondering if PE's rolling road is a little optimistic?...



I kind of agree with Darran, that does sound very high, I would be over the moon with those numbers but having seen lots of modified M3's, the only ones that came close to those numbers were both 2.5's. It would be interesting to see if anyone else has some comparisons. Not saying for one moment that it's impossible as I think Kempower get close with a 2.3 but that's completely stripped and rebuilt like a swiss watch.
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Direct Link To This Post Posted: 25-March-2004 at 17:03

Darran,

I never had the car on the rollers before.

I've had my Cossie on the rollers at PE, and Engine advantages in Essex, anfd they were within 5 or so bhp of each other.

Reasonably consistent for a turbo car taking changes in atmospheric conditions into account??

 

Regards


Weeksy

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Direct Link To This Post Posted: 25-March-2004 at 17:06

Uwe,

I never machined the head sir!!

Clearance is a little over generous at 75 tho, taking std rod stretch into account up to around 7,500 rpm. DTI gauge definitely needed to accurately time and measure 

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